Busbar processing machine punching, bending, cutting structure design

Design of punching and bending structure for bus processing machine

1. The parting surface is simple

2. Casting surface avoids concave

3. The surface bosses are concentrated as much as possible

4. There should be no small protruding parts on the outer surface of large castings.

5. Improve the structure that hinders the mold

6. Avoid large and thin water levels

7. Avoid using shapes that generate large internal stresses

8. Prevent the deviation of the fit from adversely affecting the appearance

9. Adopting an easy-to-core structure

10. Minimize the parting surface

11. The casting wall thickness is evenly balanced

12. Use ribs to make the wall thickness uniform

13. Consider the solidification sequence to design the wall thickness of the casting

14. The inner wall thickness should be less than the outer wall thickness

15. The wall thickness of the casting should gradually transition

16. When the two walls intersect, the angle should not be too small.

17. The inner cavity of the casting should be convenient for core making.

18. No or less use of core support

19. Try not to use the core

20. The edge of the hole of the casting should have a boss

21. Casting structure should be beneficial to remove core sand

22. Core design should help improve casting quality

23. The hole of the casting is as far as possible

24. Reasonable arrangement of reinforcement ribs

25. Ensure that the castings are free to shrink and avoid defects.

26. Pay attention to the force of the ribs

27. Rib settings should consider structural stability

28. Remove unnecessary rounded corners

29. Be big and small, make it simple

30. Pay attention to the reasonable transmission and support of castings


Seven, bus processing machine cutting and stamping parts structural design

1. Free forged parts should avoid taper and wedge

2. The shape of the body is intended to simplify

3. Avoid using ribs

4. Free forgings should not be designed with complex bosses

5. Free forged fork parts should have no bosses inside

6. The parting surface size of the die forging should be the largest size of the part, and the parting surface should be flat

7. The shape of the die forging should be symmetrical

8. Die forgings should have appropriate corner radius

9. Die forgings should be suitable for demoulding

10. The shape of the die forging should be as simple as possible

11. The shape of the stamping part should be as symmetrical as possible

12. The partial width of the part should not be too narrow

13. The depth and shape of the boss and hole should have certain requirements

14. Stamping design should consider the material

15. The shape of the stampings should avoid large planes

16. Bend parts should avoid wrinkling at the bend

17. Pay attention to the design slope

18. Prevent hole deformation

19. Simplified development

20. Note that support should not be too thin

21. Thin plate bending parts must be cut at the bend

22. Pressure ribs can increase stiffness but have directionality

23. The shape of the drawing piece is simple

24. The convex edge of the drawing member should be even

25. Simplify the structure by using the slitting process

26. Stamping dimensions should consider die wear

27. Mark the stamping dimensions to consider the stamping process